High-speed, repeatable laser welding automation and monitoring systems to ensure the highest quality weld for maximum cell battery performance and longevity. Where We Play. eMobility. Battery Module; ... Flexibility, modularity must be built-in, and the industry approach to battery module testing needs to shift its approach dramatically.
Learn MoreHow to securely connect hundreds of connections in battery modules is related to the new performance and safety of the entire battery system. ... allowing for high-speed welding and automation ...
Learn MoreThe build-up of the battery module imposed very tight restrictions on part accessibility and tooling accuracies. ... ATS delivered a robust high-performance laser welding process integrated into an automation solution across 8 laser cells to meet the production challenges of the project.
Learn MorePHOTON AUTOMATION, INC. offers battery module and pack assembly services for your low volume and prototype build needs. We can assemble, laser weld, and perform testing of your battery assembly in one location. ... Laser welding capabilities of busbars, current collectors, and enclosures; CT scanning equipment to qualify laser welds (porosity ...
Learn MoreATS Industrial Automation delivers final assembly and a full test suite for EV battery packs. ... welding, material handling, software, and more make managing and testing EV batteries complex. Efficient battery testing must also evolve to support the growing demand and technology advances. Flexibility, modularity must be built-in, and the ...
Learn MoreBattery modules are composed of multiple batteries (square, cylindrical, or blade) connected together through busbars. How to produce safe and reliable battery modules poses new requirements and challenges for electric vehicle manufacturers. Laser welding has become the mainstream technology in battery manufacturing, and the use …
Learn MoreAutomated laser welding in battery production is highly efficient; however, manufacturers still struggle with quality and process stability issues. VIRO WSM monitors laser welding processes in real …
Learn MoreWelding is a vitally important family of joining techniques for EV battery systems. A large battery might need thousands of individual connections, joining the positive and negative terminals of cells together in combinations of parallel and series blocks to form modules and packs of the required voltage and capacity.
Learn MoreFor many years, RMA has been a leading provider of comprehensive solutions in the fields of welding automation and laser material processing. For the battery laser welding industry, we provide ready-made machines for laser welding of battery modules (cylindrical, prismatic, and pouch), as well as custom solutions—production lines and …
Learn MoreJR Automation''s battery pack assembly solutions include all the vital steps: pulling modules from ASRSs, inserting them into the pack, installing covers with sealing, leak testing, and more as needed. We help you hone each …
Learn MoreThe ATS Industrial Automation team had the privilege of meeting with Europe''s foremost battery experts. Learn how battery manufacturers are finding solutions for automating their battery assembly. ... Laser Welding During Battery Production. ... Watch Reuters'' FREE webinar "Addressing the Battery Module Challenges" on-demand …
Learn MoreBATTERY LASER WELDING MACHINE Fully automated or manually loaded, this laser welding machine can be integrated in high volume battery production lines. It can make cell-to-busbar connections for various battery-module and battery-pack designs. With its unique engineering and vision that offers the fastest welding speed for batteries, this …
Learn MorePrecision-based laser welding processes for all stages of battery production. We partner with customers to develop an optimized welding process based on their unique battery designs, metals, and manufacturing needs. Our high-speed, repeatable welding automation system features real-time monitoring that inspects the quality of each weld …
Learn MoreAutomation in battery production. ... Our expertise is in the planning, design and commissioning of turnkey production lines for battery modules and battery packs. The portfolio of products and services covers the wide range of production processes from precision laser machining and welding to the associated measuring and inspection …
Learn MoreEV Battery Modules are evolving at a rapid pace. Chemistry, packaging, welding, material handling, software, and more make managing and testing EV batteries complex. Efficient battery testing must also evolve to support the growing demand and technology advances.
Learn MoreFor all battery cell technologies, whether cylindrical, prismatic, or pouch, conductive busbars are used to connect individual cells into modules. Laser welding enables the creation of busbar-to-cell connections that meet critically important electrical performance requirements while also offering unmatched production speed, reliability, and ...
Learn MoreAutomation solutions for battery manufacturing. OPC UA: Technology, Products, Setting the Standard in Data Exchange. Manz AG. With its modular and flexible …
Learn MoreDecember 5, 2022. 2022 saw 66 EV platforms launched, and will double by 2024. The battery design is increasingly essential to the platform''s success, yet design changes are happening much further in the development process.Cell, Module, and Pack Testing solutions must be fast and support different form factors within the same line. But too …
Learn MoreBattery Cell Assembly Line incorporates advanced automation, including accurate cell handling and laser welding technology, to ensure reliable and high …
Learn MoreFully automated or manually loaded, this laser welding machine can be integrated in high volume battery production lines. It can make cell-to-busbar connecti...
Learn MoreATS delivered a robust high-performance laser welding process integrated into an automation solution across 8 laser cells to meet the production challenges of the project. …
Learn MoreBattery tab welding. Battery can welding. Battery pack assembly. Battery marking. Electrode cutting. For each battery application and type of battery manufactured, AMADA WELD TECH offers a production solution: resistance and laser welding, micro TIG welding, laser marking, laser surface cleaning and laser cutting.
Learn MoreHow to securely connect hundreds of connections in battery modules is related to the new performance and safety of the entire battery system. Various bonding …
Learn MoreAutomotive Automation Production Line. Laser welding machines are used in a wide range of applications, especially in the automotive industry. In addition to being widely used in automobile body welding, laser welding machines have also been widely used in various automotive components, such as: automotive high-voltage relays, filters, torque sensors, …
Learn MoreDiscover efficient laser welding techniques for battery manufacturing. Read more in our Blog. ... Welding automation: Optimize with digitalization; Minimal defect rate in laser welding; ... The system has already been tested and used for years in the production of battery cells, modules and packs for e-vehicles: at well-known Korean …
Learn MorePHOTON AUTOMATION, INC. provides custom laser systems services, automated assembly using robotics for advanced manufacturing processes, inspection and testing, and processes for assembling and testing EV batteries. ... Laser welding is used for busbar connections for high current joints. ... BATTERY MODULE ASSEMBLY LEARN MORE …
Learn MoreEV Battery Modules are evolving at a rapid pace. Chemistry, packaging, welding, material handling, software, and more make managing and testing EV batteries complex. ... This new class of automation technology developed by ATS Industrial Automation delivers significant critical path savings while reducing worker radiation …
Learn MoreA laser welding machine developed by Manz contains a measuring station that uses laser triangulation to precisely determine the position and height of the cells in the battery module in all three spatial dimensions. This makes the position of the welding point precisely known, and the laser''s process window can be moved accordingly.
Learn Moreautomation and weld quality. ... The variable of greatest influence when welding battery packs is the contact resistance between the cell and the connection tab. It is crucial to minimize this variable as ... interested to look into the possibility of implementing their technology for battery modules consisting of, on average, 48 lithium-ion ...
Learn MoreIn the third section of the production line, the battery modules are electrically connected and measured.For this purpose, the cell contacting system is put on and welded to the contacts of each individual battery cell. The particular challenges here are the very tight component and joining tolerances as well as the special requirements for laser contact …
Learn MoreIn the third section of the production line, the battery modules are electrically connected and measured.For this purpose, the cell contacting system is put on and welded to the contacts of each individual battery …
Learn MoreEmail: info@huiyaolaser Head Quarter Address: Huiyao Laser Technology, Building 2, Langxu Industrial Park, Guanlin Road, Science Park Street, Luolong District, Luoyang City, Henan Province, China Research&Development Center: Room 901-9,Building B1, Phase 1, Southern Area, Baoneng Science and Technology Park, Qinghu Industrial Zone, Gangtou …
Learn MoreAutomation developer Bosch Rexroth offers automation solutions the company describes as "rapidly applicable" and that "extend across the entire value chain of battery manufacturing—from role unwinding of the film, all process steps in cell manufacturing and battery-module and battery-pack assembly to end-of-line testing and …
Learn MoreBattery packs manufactured for electromobility application consist of battery cells/modules connected with joints. While their quality has been significantly improved with the utilization of Laser welding in terms of automation, minimizing the heat-affected zone, and precision, challenges have arisen in the case of joining dissimilar materials.
Learn MoreBattery Laser Welding for Battery Pack Manufacturing Laser welding is one of the most promising joining technologies for EV batteries and energy storage systems. It provides the speed and precision needed to make the thousands of welds that connect tabs and busbars in battery packs, modules, and cells. All types of battery cells can be laser welded, …
Learn MoreHGTECH provides a comprehensive laser welding solution for the battery Busbar, and the automotive power battery BUSBAR welding automation production …
Learn MoreATS Industrial Automation provides automated EV battery assembly systems for eMobility and transportation technologies such as automotive, aerospace, and marine. ... sorting, and assembly, while our precision welding ensures module integrity. In-process testing validates each step of the assembly process, ensuring only verified cell batteries ...
Learn MoreBattery Assembly solutions. Fully comprehensive solutions for automated battery module and pack assembly. Battery types supported: cylindrical, prismatic, pouch. Process phases supported: material handling, assembly, dispensing, welding. Advanced line safety solutions: temperature & gas monitoring, automatic fire extinguishing
Learn MoreContact Us